Category Archives: Bogus claims

Generic refutations of bogus products

I have prepared some product category briefings are intended to assist readers who want to reject suspicious product offerings in circumstances where other people in their organisation need to be convinced that the products are worthless.

Supplementary air removal for heating systems (i.e. other than the conventional devices already fitted)

Burner anticycling controls

Magnetic fuel treatment

Radiator boosters

Super-thin insulation

Voltage reduction (or “optimisation”)

Heating water additives

If readers have other product categories which they would like me to add, or specific suspect offerings, please get in touch.

Energy recovery in lifts

Reader Chris B. had seen someone promoting a product  that could be retrofitted to passenger lifts to recover kinetic energy rather than dissipating it in friction brakes. He wrote to ask if it was a plausible offering. 

Certainly there are lift systems that use regenerative braking, that is, motors which turn into generators when switched into reverse to decelerate the descending car. It is a legitimate idea, but usually a feature designed into the installation at the outset. As such it offers other advantages such as reduced heat dissipation in machine rooms. But it’s hard to believe that it would be viable to retrofit an existing installation because the available energy is not as much as you might think, as you can see from this rough calculation making some very optimistic assumptions.

Suppose a lift drops 36 m vertically carrying an excess mass equivalent to ten 80-kg passengers. As gravitational field strength is about 9.8 N/kg its change in potential energy would be 36 x 10 x 80 x 9.8 = 282,240 joule. That’s 282,240 / (3,600 x 1,000) = 0.0784 kWh. If you could harvest all that energy it would be worth approximately one penny. Factor in some more conservative assumptions and realistic conversion efficiency, and the value of the recovered energy is totally negligible.

Why are worthless bolt-on products like this promoted? In the case of products supposedly under development, it is usually to lure naive investors. For readily-available and easily-deployed products like bogus boiler additives and fuel-line magnets, it is to lure naive franchisees.


Learn about energy-saving techniques that actually work at this tutorial: “Energy efficiency A to Z” on 26-27 May

 

Microwave weirdness

IN MARCH AND APRIL this year several national newspapers, including the normally sober Economist, carried articles promoting the concept of a microwave central heating boiler which could be fitted in place of a gas-fired one. The same story appeared in H&V News, a trade journal.

The originators’ objective is to promote the idea of decarbonising your heating by substituting (renewable) electricity for gas. The articles compare two options: electrifying your existing central heating system versus installing a heat pump. The latter, quite reasonably, they consider costly and not always feasible. But somewhat disingenuously they fail to mention another electrification option which I’ll come back to at the end.

Now suppose for some reason you did want your radiators fed by an electric central boiler. Why opt for the complexity of a microwave one rather than one based on simple resistive immersion heaters? It makes no sense because either way you can only get as much heat out as you put electrical energy in. Microwave sources confer no thermodynamic advantages. The promoters justify the more complex technology because (according to the account published in the Economist) immersion heaters “…must run continuously to deliver water at a suitable temperature. That often warms water which is never used.” Well, er, no. Immersion heaters would be thermostatically controlled, and wouldn’t consume energy that is never delivered as output heat.

Event alert: “Decarbonising heat: practical realities” on 8 July. Details at https://vesma.com/z200

In the version of the story on the Guardian web site, the company claims that the electrical load “will be about the same as an electric oven”. This also makes no sense. A built-in electric oven might be rated at 3 kW while a central heating boiler could quite typically have an output of around 30 kW and an electric version would need input power to match. Indeed according to the piece in H&V News  these microwave boilers can be up to 60 kW in capacity. And therein lies a problem. Even a 30 kW appliance would need a 120-amp mains supply at 250V, and that’s on the assumption that it is a simple resistive load. To put that in context, our whole house is fed through a 100-amp supply. Microwave units, however, have notoriously poor power factor so will inevitably draw much more than 120A for the same 30kW duty, all of which makes claims of quick and easy installation ring somewhat hollow.

The coverage in H&V News is rich in whizzy-sounding technology and buzzwords. For example it says that the heart of the system is termed a “technology stack”, which they say is a “solid-state, robust RF framework that uses configurable and controllable high performance amplifiers to generate energy”. Elevating the merely meaningless to Olympian heights of drivel.  The version of their story in the Economist includes the bizarre assertion that “the pipes that carry the water are also made of microwave-sensitive materials, as is the insulation that lags them”. Microwave-sensitive? Wait… like lasagne? And if the pipes heat up under microwave radiation what’s the benefit of the insulation doing likewise?

The article in H&V News quotes a director of the company claiming that their electric boiler “would cost the same to run as a gas boiler”. At least the Guardian had the wit to expunge that remark from the on-line version of the article. The truth is, if you want to use electricity for heating and a heat pump is not an option, individual room heaters would be the obvious way to go. Apart from being cheaper to fit than a new electric boiler, they would enjoy the advantage of room-by-room controllability.

 

Network operator promoting voltage reduction

Regular readers of my newsletter will know that I take a pretty dim view of people who try to sell voltage reduction — or what they often misleadingly call “optimisation” –as an energy-saving technique (see footnote for more details)

One of my readers was therefore surprised to read an Observer article on the Guardian web site in which a network operator, Electricity North West (ENWL), was touting the benefits of voltage reduction as a way to cut customers’ bills. The article correctly stated that customers’ kettles would take longer to boil because of reduced power output, but suggested wrongly that their consumption would go down as a result. In fact, it will slightly increase because the longer heat-up time increases the duration of heat loss from the kettle, and that extra heat loss needs to be made up from extra electrical energy input (the amount of heat put into the water is the same, so no effect on consumption there). This same perverse result – higher consumption at lower voltage – will apply to all thermal appliances operated on intermittent cycles.

I looked at some research that ENWL had commissioned on parts of their network, which had shown that a 1% drop in substation voltage had resulted in a 1.3% drop in power to connected customers. That is plausible but not the whole story. It’s true that for some unregulated appliances like incandescent lamps and toilet extract fans, reduced power will have resulted in reduced output (which nobody noticed) and hence lower energy consumption. But for thermostatically-controlled appliances like space heaters, ovens and immersion heaters, lower power will be compensated for by increased run times and there will be no saving. ENWL’s public-relations people have confused power (kW) with energy (kWh).

In reality ENWL probably have a different agenda and I think that the research behind their conclusions is part of a lobbying effort to get the legal limits on voltage relaxed, which will make it life easier for them in a world of distributed generation. When customers’ solar panels are generating at their peak, they tend to push the voltage up on the low-voltage network; and conversely being able to drop the voltage maximises how much solar power can be absorbed. Pretending that lowered voltage saves money is part of their pitch.

Footnote: 

Different types of electrical equipment will respond in different ways to reduced supply voltages. In short:

1. If the equipment is regulated in any manner, either in terms of its output or internally to maintain set voltages for electronics, don’t expect voltage reduction to save energy.

2. If it is unregulated and you don’t mind reduced output, voltage reduction will save energy.

3. If it is a thermal application used on an intermittent cycle, voltage reduction will have a perverse effect, increasing energy consumption.

Phase-change thermal storage materials

Ice storage is sometimes used in central air conditioning systems as a way of smoothing demand for chilling, thereby reducing the installed chiller capacity or allowing demand to be time-shifted. It’s attractive because the latent heat absorbed or released as the water changes phase between liquid and solid is an order of magnitude more than can be stored and recovered just by heating or cooling liquid water.

With phase-change storage established as a legitimate and effective element of central air conditioning and heating plant, it should come as no surprise that we now see vendors offering phase-change materials (PCM) to be embedded in the fabric of buildings as a way of stabilising internal temperatures and thus (according to their claims) saving energy. Are such claims likely to have any merit?

The concept of a PCM such as ice is that as any substance melts (or solidifies), it absorbs (or releases) heat without a change in temperature. PCMs for use in building elements such as walls or ceilings are usually either salts or waxes that change phase at the building’s internal set-point temperature. The argument goes that when daily outside-air temperatures swing above and below the internal set-point, heat stored during the hot part of the day is released during the cold part, avoiding the need for artificial cooling or heating. However, such circumstances are rare. What would happen in a more realistic scenario where, say, the weather is cold and the space needs heating? Firstly, if the space needs heating continuously, the PCM will never change phase and will thus be redundant. It will either be permanently solid or permanently liquid, depending on which side of its melting point the space is being held.

Now suppose the space is heated intermittently. If the internal set-point were below the PCM’s melting point, it would never melt, so it would have no effect. But if the heating set-point were above the PCM’s melting point then it would absorb heat during the warm-up part of the heating cycle. The problem with this is that it would retard the rise in space temperature and delay the achievement of set-point. This would call for a longer pre-heat period — which  incurs an energy penalty. At the end of occupation the heating would go off and any heat stored in the PCM would dissipate to no effect, first to the outside and then — once the internal temperature was sufficiently low — back into the unoccupied space.

Similar considerations apply to cooling. If the PCM is effective it will retard the effect of the room air-conditioning system. This could result in complaints, for example in settings such as hotels where this technology is being actively promoted.

The ‘demonstration’ rig used by one vendor in an online video. In each of two sealed cells a lamp heats the floor, which has insulation beneath it. The right-hand cell has PCM immediately beneath the floor. Temperatures were measured at the top of the insulation, so the right-hand cell indicates the temperature of the PCM, which naturally levels off at its melting point. What neither thermometer showed was the important thing: the temperature inside the cell.

Skeptical of the online video purporting to demonstrate the effect (see diagram), I set up a simple mathematical simulation of the warm-up cycle of a heated room with PCM embedded behind plasterboard in its outer wall. The outcome was even worse than the description I gave earlier. At 5C outside the PCM did not start to store heat until the room temperature went nearly two degrees above the PCM melting point This is because the intervening plasterboard acts as a thermal insulator, keeping the PCM below the room temperature even though it I had 100mm of insulation on its cold side.

On a positive note, PCM layers may have a role to play in moderating overheating from solar gain to roofs in particular, for example in attic rooms. I have measured external roof-tile surface temperatures of 50C in the UK, which even with insulation behind it results in uncomfortable internal temperatures on the sloping ceiling behind it. 25mm of PCM under the roofing felt would absorb, by my calculations, the first 2.5 kWh per square metre of solar gain. Keeping the internal surface cooler would help alleviate discomfort and with internal insulation the stored heat would dissipate preferentially to the night sky.


If you or a colleague need a wide-ranging introduction to energy-saving methods and techniques, look out for my one-day events “Energy efficiency A to Z

Ultra-rapid charging

StoreDot and BP present world-first full charge of an electric vehicle in five minutes” runs the headline on this news item from BP which actually talks about an electric scooter. The Storedot website is a bit more gung-ho about their new battery technology, which they think would enable a 5-minute full recharge of an electric car with 300 mile range. Really?

Quick sense check: for a 300 mile range you’d be talking probably about a 100-kWh battery for which a 5-minute full recharge would demand 1.2 megawatts of charging capacity. That’s going to be some meaty charger. Moreover, even upping the charger voltage to 1,000 volts you’ll be drawing 1,200 amps, so I reckon the charger cables are going to need a pair of conductors of (say) 4 square centimetres cross section. And cars would need to be engineered with DC charging circuits to match …

I put these points to StoreDot and they pointed me to Chargepoint’s website which talks about “up to 500 kW” Express Plus charging using the CCS Type 2 connector, although as far as I know CCS2 goes nowhere near that rating and when those kinds of powers are achieved they are going to need thousand-volt water-cooled charging cables with thermal sensing on the plug because of the risk of overheated contacts.

Click here for our next training on fleet energy management

Back to the scooter that BP had seen recharged in 5 minutes. The  model in question has two 48V 31.9 Ah batteries (so about 3.1 kWh) which to recharge in 5 minutes would require a 37 kW charger – plausible in a non-domestic setting. I imagine the demonstration to BP involved removing the batteries to recharge them because obviously the scooter’s onboard electrics would not be designed to handle a charging current of 800 amps.

My colleague Daniel did some digging and unearthed this priceless video from StoreDot in 2014, purporting to show a smartphone being completely recharged in 30 seconds using battery technology that would be released in 2016 (I’m still waiting…). The sceptical comments are worth reading — especially the ones about fake phone screens, and indeed the ones about exploding phones — but you can’t help but notice in the video itself they are actually “charging” a huge battery glued to the back of the phone. So a big dose of scepticism is in order, I think, and if the link to the video no longer works you can guess why.

More credible is the news this April about battery developments using vanadium disulfide cathodes stabilised with a microscopic layer of titanium disulphide: this promises faster charging but they are careful not to say how much faster.

Product awards: handle with care

This article may upset some of my friends in at energy publications and associations, but we have a problem which people need to be aware of. It is that we can no longer trust awards for energy-saving products as indicators of merit.

I get asked for advice about dubious products by my newsletter readers and often they’ll say “I smell a rat but it has an award from [insert name of prestigious body]“. How can something bogus get an award that it does not deserve? To  answer that you have to understand how award schemes work. In particular you need to appreciate that their promoters are driven by profit. The commercial imperative is simple: get as many bums on expensive seats as possible at a gala-dinner awards ceremony. To do that, they need to have a lot of short-listed candidates, because those are the people who will pay on the off-chance that they get to pose as a winner with the celebrity host. Having a big shortlist means putting an awful lot of entries in front of the judging panel (44 for one  panel I sat on). But these judges are unpaid, and as volunteers they simply cannot spare enough time to scrutinise entries thoroughly, even though some do take it seriously and try to be diligent. They aren’t helped by the fact that candidates often submit little more than rehashed sales blurbs full of unsubstantiated claims — a short-cut which promoters condone in the interests of maximising the number of bums on seats.

Some judges, moreover, will have been selected more for their celebrity than their knowledge (celebrity judges equals more bums on seats), and will lack the ability to spot snake-oil propositions or even to understand counter-arguments from more knowledgeable fellow-judges. The majority of any panel will be easily swayed by the plausible nonsense in the entries, will not question the credibility of testimonials, and will naively assume that no competition entrant could possibly have criminal intent.

It is asymmetric warfare. The snake-oil peddler just needs to keep plugging away with award entries because the spurious credibility that they get from their first award is too valuable to forego. Once they have landed one award, they are effectively immunised against rejection by judges for other awards and probably even have their chances boosted.

I don’t want to tar all awards with the same brush: in an honest world they would all work to everyone’s benefit, and no promoter is knowingly complicit in the occasional fraud that slips through the net. But sadly a few bad apples have devalued energy awards and my advice would be this. If you have doubts about a product,  seeing the phrase ‘award-winning’ should put you on alert.

Project sketch: vetting product offers

My client in this case is an international hotel brand. Individual hotels get approached by people selling questionable energy-saving products and rarely if ever have enough knowledge to defend themselves against bogus and exaggerated offers.

The company has established a core group of engineers and sustainability staff to carry out centralised vetting. My job is to provide technical advice during the initial filtering phase and to join a twice-yearly meeting to interview suppliers who are being taken further.

Pants on Fire Award

And the winner of the Pants on Fire Award is… DB2 Management OÜ who sell a product called ‘Ecovolt’. This device, which plugs into a standard 13A wall socket, is claimed to cut 30-50% off your electricity consumption. What makes it a stand-out candidate for the Pants on Fire Award is the advertisers’ invocation of conspiracy theory::Their web site includes a short video purporting to prove the device’s energy-saving effect. It shows a pair of electric hair clippers on an extension adaptor drawing 0.28 A. When the Ecovolt device is plugged into a neighbouring socket, the current falls to 0.08 A. Electrical engineers will recognise this as an example of power-factor correction and nothing to do with reducing the real power drawn by the appliance; like the EPS Energy Saver which I reported on a couple of years ago (pictured below), the Ecovolt probably contains a big capacitor and not much else.

The visitor to the web site sees continual pop-up notices saying that Tatiana, Sara, or Phillip and so on have just ordered Ecovolt. Keep your eye on those alerts for more than 70 seconds and Tatiana, Sara and Phillip appear again followed by six other repeated names. That’s the kind of loyal customer we all want.

The firm operates out of a Post Office Box in Tallinn, Estonia, and sells a diverse product range including night driving glasses, dash cams, and non-stick frying pans. I ought also to mention that Ecovolt is someone else’s trade mark.